Electrical QC Civil QC Mechnical QC and Instrumentation QC Training

Electrical Civil Mechnical & Instrumentation QC Training

This program is for engineers and technicians who wish to develop their knowledge of the design and implementation of safety in electrical, automation and instrumented systems in industrial processes. Safety control systems are widely used in hazardous processes to protect people, the environment and equipment against serious harm. Many countries look for compliance to international standards IEC 61508 and IEC 61511 as a benchmark of acceptable quality in design and management of safety controls. This program will explain the key requirements of the IEC 61511 standard for all stages of the safety project from hazard and risk assessment studies through to hardware and software engineering and on to the maintenance and proof testing regimes.

Eligibility : Diploma / BE / B-tech / ME / M-tech / Graduates - Mechanical, Electrical, Electronics, Instrumentation, Autombile, Mechanical Production, Chemical Engineering (Ongoing and Result waiting Candidates also Apply)

Mechanical QA/QC:

• Introduction
• Terms and Definition
• Welding Positions
• Factors affecting the welding process
• Welding Symbols
• Defectology
• Welding Defects and Imperfection
• Casting Defects
• Forming Defects
• Fracture Mechanism-Ductile/Brittle/Fatique
• Introduction to welding process and its parameters
• Fusion arc welding process
• Shielded metal arc welding (SMAW/MMA)
• Tungsten inert gas welding (TIG/GTAW)
• Gas metal arc welding (GMAW)-MIG/MAG/FCAW
• Submerged arc welding
• Thermal welding and cutting process
• Weld Metallurgy
• Materials-Type/Composition/Structure and Properties
• Alloys-Alloys and its characteristics
• Steels and its alloys
• Weld ability of steel
• Defects affecting Weld ability of steel
• Destructive testing of materials and welds
• Heat Treatments
• Stress and Distortion
• Calibration and Safety
• Productivity
• QC Documentation – WPS/PQR/WQT/ITP

Instrumentation QA/QC:

• Roles and Responsibilities of QA / QC Engineer – E & I
• Introduction to ISO 9001 . ISO 9004 , ISO 14000. ISO 19011
• International Codes and Standards
• Instrument Symbols
• Types of Instruments
• Types of Control Valves
• Process Flow Diagram ( PFD ) Piping and Instrument Diagram ( P & ID ) and Isometric Drawing etc.
• Control Loops and Control Systems
• Instrument Installation and Testing
• Checking the instrument loop wiring
• Receiving Inspection , In process Inspection & Final Inspection
• Control of Nonconforming of Items / Products
• Calibration of Monitoring & Measuring Equipment
• Preparation of Project Quality Plan
• Preparation of Inspection Test Plans – ITPs
• Preparation of QC Procedures
• Verification of calibration certificates and Inspection Reports
• Preparation of Construction Check Sheets, Red-line drawing and As Built drawings
• Inspection of impulse tube, airline pneumatic air header as per hook-up, P &ID, Inspection of pressure testing /leak test of all pneumatic lines, impulse lines.
• Inspection & testing of Instrument/ Pneumatic HookUps: Cable Routing, Laying, Glanding Termination & Grounding
• Insulation Resistance & Continuity tests.
• Preparation of MEI Certificate, Energization Notice, Punch-list and System acceptance certificate
• Final QA / QC Documentation

Electrical QA/QC:

• Electrical Engineer QA/QC Introduction of Industrie
• About the standard in industries(IS,IEC,IEEE, NFPA, NEMA, NEC, ANSI)
• Switchyards
• Oil gas plant
• Construction
• Manufacturing industires
• Power plants
• Oil refinery
• Project quality control requirements
• Plans development requirements for review
• Conformance to cad standards
• Plans reviews
• Design documentation requirements
• Quality control responsibilities
• Quality control reviews
• Design review requirements of Electrical apparatus
• Phase reviews Electrical Engineering
• Review process of Plant
• Review reports of Electrical Equipment
• Checking of Electrical drawings Module-4 right-of-way, constructability, and bidability reviews
• Right-of-way reviews
• Constructibility review
• Bidability review
• Method of documentation of comments, coordination and responses
• Documentation of comments and responses
• Requests for changes to the scope
• Quality assurance
• QA of consultant projects
• reviews of consultant designs electrical Basis
• Process improvement Oil and Gas
• Audit
• Management review
• Internal and external project audit
• Audit scheduling
• Audit planning
• Audit personnel
• Audit reporting
• Audit follow-up

Civil QA/QC:

• Introduction to QA/QC
• Definition of Quality
• Parameters of Quality assurance & Quality control
• Role of QA/QC Engineer
• Daily inspection
• Co-ordination of construction site
• Quality Management System
• QA/QC documents
• Non-conformance, Project Quality plan
• Quality tests at Construction Sites
• Tests on building materials – Cement, Concrete, Aggregates, Bricks, Soil, Bitumen, Refractory, Marble / Granite, Steel, Wood, paint
• Non-destructive testing (NDT) on Concrete – Introduction to NDT, Strength Estimation, Corrosion assessment, Methods of survey and case studies
• Non-destructive testing (NDT) on Steel Structures – Liquid penetrant testing, Magnetic particle testing,
• Radiographic testing, Ultrasonic testing, Visual testing
• List of ‘Codes’ for Civil Construction work
• IS codes – Concrete work, Cement, Water, Bricks, Steel rebars
• ASTM, BSI, ISO, ASI, ACI, – Non-destructive tests and determination of properties of Concerte
• Introduction to Health & Safety in Construction
• Essentials of achieving healthy and safe construction site
• Identify hazards and control risks
• Preparing for work
• Planning and Organising the work
• Notifying to HSE
• Setting up the site
• Site access and Welfare facilities
• Emergency procedures and First aid
• Site rules
• Construction phase
• Site Management
• Safe movement of goods
• Occupational health risks
• Monitoring and reviewing
• Health & Safety management
• Work Regulations
• Risk Assessment
• Training and Advice
• Onsite training
• Construction site visit
• Organisational set up & construction procedures
• Preparation of reports